A few years ago the wisdom of the time was that a RDSB should have a footprint at least 1/2 the size of the main display.
However just how that figure was arrived at I have no idea.
I think Joe Blogg is right you would need to evaluate just what you are wanting to achieve, and where your tank is at now. For example if it was for nitrate reduction, but your tank was already pretty low, a not too big DSB may suffice.
Getting phosphate out of sand. Phosphate actually binds onto calcium carbonate, if that's what your sand is, and is pretty hard to get off. An acid bath may dissolve it off, however most of the overseas people who manage their DSB's by changing out a section of sand periodically, chuck it & replace with new to avoid the risk. If phosphate levels are well under control in your tank you may be able to risk using some old sand, long as it can be exported faster than it can leach.