Cool, Warren if you see this, your input here would be much appreciated. The pvc lined plywood with steel frame is looking quite attractive at the moment.
Weldon 10 apparently is the adhesive to bond rigid pvc to both itself, and to the ply backing. Looks like i'll be checking prices for pvc and ply tomorrow.
It will be going on a concrete floor of the garage.
yeah if I added sand that's how it would be. Ideally there would be enough flow under the rockwork to stop sand getting under it at all.
Depends how clean you run your tank. The PAR from 250 watt 10k bulbs is pretty close to that a couple of meters below the surface in tropical reefs, so there is more than enough light put out by them. I really think 400's are overkill.
Definitely in-wall.
Layton